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11 12 006 Removing and installing/sealing right cylinder head cover (S63)

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Special tools required: 

Necessary preliminary tasks 

Release screws (1).

Tightening torque 11 12 9AZ .

Release screw (2).

Tightening torque 17 10 8AZ .

Remove oil filler neck.

Cover fill opening with a cloth.

Fig 1: Identifying Oil Filler Neck Screws
G08526422Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1). Lay expansion tank to one side.

Tightening torque 17 10 7AZ .

Fig 2: Identifying Expansion Tank Bolts
G08526423Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) from expansion tank holder.

Tightening torque 17 10 6AZ .

Fig 3: Identifying Expansion Tank Holder Screws
G08526424Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) and remove expansion tank holder.

Tightening torque 17 10 6AZ .

Fig 4: Identifying Expansion Tank Holder Screw
G08526425Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Right side.

Release nut (1) from vacuum reservoir.

Tightening torque 11 65 6AZ .

Lay vacuum reservoir to one side.

Fig 5: Identifying Vacuum Reservoir Nut
G08526413Courtesy of BMW OF NORTH AMERICA, INC.

Unclip plug (1) from holder.

Unfasten screws (2).

Tightening torque 11 12 4AZ .

Fig 6: Identifying Holder Plug And Screws
G08526414Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Left side

Release nut (1) from vacuum reservoir.

Tightening torque 11 65 6AZ .

Lay vacuum reservoir to one side.

Detach connector (2) from holder

Fig 7: Identifying Holder Connector
G08526415Courtesy of BMW OF NORTH AMERICA, INC.

Unclip plug (1) from holder.

Unfasten screws (2).

Tightening torque 11 12 4AZ .

Unclip all vacuum hoses and oxygen sensor cables.

Take off holder (3).

Fig 8: Identifying Holder Plug, Holder And Screws
G08526416Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Right side.

Release screws (1) and remove heat shield.

Tightening torque 11 65 3AZ .

Release screws (2) and detach engine vent line.

Tightening torque 11 15 1AZ .

Cover opening.

Fig 9: Identifying Heat Shield Screws And Engine Vent Line Screws
G08526430Courtesy of BMW OF NORTH AMERICA, INC.

Unlock vent line at the positions (1) and remove line.

Unfasten screws (2).

Fig 10: Identifying Vent Line Positions And Screws
G08526411Courtesy of BMW OF NORTH AMERICA, INC.

Feed out holder (1) in direction of arrow and remove.

Fig 11: Removing Holder
G08526432Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts in sequence (17 to 1).

Remove cylinder head cover.

Fig 12: Right Cylinder Head Cover Bolts Tightening/Loosening Sequence (N63)
G06178395Courtesy of BMW OF NORTH AMERICA, INC.

Clean sealing surface (1) with special tool 11 4 470 .

Installation note: 

Replace seal (2). 

Fig 13: Identifying Sealing Surface And Seal
G06178396Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Renew profile seal of cylinder head cover. 

Fig 14: Identifying Seal Of Cylinder Head Cover
G06178391Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

It is important to join screw (1) for exact positioning of the camshaft sensors.

Fit cylinder head cover.

Position screw (1).

Release screw (1) by 90°.

Fig 15: Identifying Join Screw
G06178398Courtesy of BMW OF NORTH AMERICA, INC.

Secure cylinder head cover in sequence (1 to 17) in two work steps.

Tightening torque 11 12 3AZ .

Fig 16: Right Cylinder Head Cover Bolts Tightening/Loosening Sequence (N63)
G06178395Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.