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41 63 003 Replacing Cover Bowl

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Necessary preliminary tasks: 

NOTE: Carry over schematic representation to the relevant vehicle type.
IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required:

Fig 1: Identifying Filler Bowl
G04752414Courtesy of BMW OF NORTH AMERICA, INC.

Release rubber collar (1) from cover bowl (2) by pressing inward.

Fig 2: Identifying Rubber Collar And Cover Bowl
G05778974Courtesy of BMW OF NORTH AMERICA, INC.

Turn cover (1) through approx. 90° and lever out in direction of arrow.

Fig 3: Identifying Rubber Collar
G08476537Courtesy of BMW OF NORTH AMERICA, INC.

Press retaining strap (1) inwards and remove.

Pierce markings (2) with a small screwdriver.

Fig 4: Press Retaining Strap (1) Inward And Pierce Markings (2) With A Small Screwdriver
G05778975Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a=5 mm

Fig 5: Inserting Screwdriver To Unlock Cover Bowl Catch
G06212384Courtesy of BMW OF NORTH AMERICA, INC.

Keep cover bowl tensioned with pliers (2).

Unlock catches individually with screwdriver (1).

Unlock catches in following order:

  1. Top left
  2. Bottom left
  3. Top right
  4. Bottom right

Move screwdriver in opposite direction at both lower catches.

Close hinge arm (1).

Fig 6: Identifying Hinge Arm And Screwdriver
G06212385Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Remove sealing sleeve from fuel filler pipe.

Fig 7: Identifying Hinge Arm And Cover Bowl
G04726999Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

NOTE: For purposes of clarity, picture shows cover bowl removed.
Fig 8: Identifying Connector
G00530592Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Open hinge arm.

Turn sealing sleeve in area of hinge inwards and hold.

Insert cover bowl and engage sealing sleeve over fuel filler pipe.

Fig 9: Turning Sealing Sleeve
G04752421Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Using fitting aid (1), pull sealing lip (2) over sheet metal flange of wheel arch (3).

Fig 10: Identifying Fitting Aid, Sealing Lip And Wheel Arch
G04752422Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Cover bowl must snap into place 4 times.

After installing, carefully check cover bowl at clips for secure seating.

There must be no discernible gap between the sealing lip of the cover bowl and the side panel in the area.

Make sure rubber sleeve (1) is correctly seated in areas (2) and (3).

Fig 11: Identifying Rubber Sleeve And Seated Areas
G06212389Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Illustrations shows fuel filler pipe removed.

Check that sealing lip is correctly seated.

Fig 12: Checking Sealing Lip
G04752417Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Catches (1) on ejector (2) must not be damaged.

Check protective cap (3) for correct seating.

(Watertightness!)

Fig 13: Identifying Catches, Ejector And Protective Cap
G04726997Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Locks (1) on left/right of cover (2) must not be damaged.

Fig 14: Identifying Locks And Cover
G04726998Courtesy of BMW OF NORTH AMERICA, INC.