37 12 155 Removing and installing/replacing left or right air spring
Drain the air spring system before carrying out any work on the air supply unit, air pipes and air springs! Danger of injury if this instruction is not complied with!
Risk of damage!
Extreme cleanliness must be ensured in the connection area of the pipes during removal and installation. Even the smallest of dirt particles can cause leakage in the air spring system.
In a warranty case, you must always provide a fault memory printout with the defective part, even where there is no fault memory entry.
Necessary preliminary tasks:
- Deactivate and empty AIR SPRING SYSTEM NOTE: Repeat the brake bleeding procedure (drain the air spring system) if applicable.
- Remove REAR WHEEL
Removal:
Tilt lower section of air spring (1) by hand towards front/side.
Press air spring (1) upwards and turn through A = 30° in counterclockwise direction.
Press air spring (1) together, remove sideways and set down on guide arm.
Release banjo bolt (1).
Seal pipe (2) and connection of air spring with adhesive tape.
Remove protective gaiter (1) from air spring.
Unclip pipe (2) from groove of air spring upper section and remove air spring.
If reusing: check protective gaiter (1) for damage.
If protective gaiter is damaged: pull pipe (2) with banjo bolt through opening in protective gaiter (1).
Installation note:
Check air spring for damage, replace if necessary.
Check pipe for damage, replace if necessary.
When replacing air spring:
It is not permitted to cut open the protective gaiter to feed through the pipe (with banjo bolt)!
Moisten protective gaiter (1) at pipe opening with water/soapy solution.
Insert pipe (2) with banjo bolt through opening in protective gaiter (1).
Check banjo bolt (1) for dirt, clean if necessary. Then carefully screw in by hand to avoid damaging the plastic thread and with it the air spring.
Tightening torque 37 12 1AZ .
Clip pipe (2) into groove of air spring upper section.
Align protective gaiter (1) by way of opening for pipe (2) to upper section of air spring and install.
Insert air spring (1) into locator or frame side member and turn clockwise as far as it will go.
Check air spring (1) for correct installation in locator or frame side member; correct if necessary.
Press lower section of air spring (1) by hand into wheel carrier until it can be seen and heard to snap into place.
Check air spring for uniform formation of rolling lobe (1).
If necessary, slide rolling lobe (1) by hand downwards and shape on lower section of air spring (2).
Risk of damage to air springs!
Do not set down vehicles with empty air springs on the wheels.
Wheels must be freely suspended.
They may be damaged by the load of the empty air springs!
After installation:
- Activate and fill AIR SUSPENSION SYSTEM NOTE: The sequence for activating and filling the air spring system must be followed.