31 31 031 Replacing front left or right spring strut shock absorber
Special tools required:
Version with Vertical Dynamics Management:
All the safety precautions and instructions contained in the Owner's Handbook must be strictly observed!
Failure to observe these safety precautions and instructions increases the risk of serious physical injury, damage to your health and damage to property and equipment!
- Prior to each use, check the special tools for defects, modifications and operational reliability.
- Damaged/modified special tools must not be used!
- No changes or modifications may be made to the special tools!
- These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
- Keep special tools dry, clean and (down to the spindle) free from grease.
- Impact screwdrivers are prohibited!
- Do not compress coil spring to full extent.
Necessary preliminary tasks:
- Remove FRONT SPRING STRUT
Special tool 31 3 341 must be used in conjunction with special tool 31 3 351!
Removing:
Clamp special tool 31 3 341 in vice.
Fit special tools 31 3 351 and 31 3 353 from above on special tool 31 3 341 until locking pins (1) can be felt and heard to snap into place.
Check seating of special tools 31 3 351 and 31 3 353 , correct if necessary.
Clean coil spring to remove coarse contamination and take up with special tools 31 3 351 and 31 3 353.
Turn spring strut until end of coil spring (1) points upwards.
Compress coil spring until stress on piston rod is relieved.
Slacken nut (1).
Remove joint disc (2), support bearing upper section (3) and support bearing flange (4).
Remove support pot (1) and protective tube (2).
Relieve tension on coil spring.
Remove coil spring with shock absorber from special tools 31 3 351 and 31 3 353.
Remove shock absorber from coil spring.
If necessary, remove auxiliary damper (1) and spring pad (2) from shock absorber.
Assembly:
Check auxiliary damper (1) and spring pad (2) for damage, replace if necessary.
Check spring pad (1), support bearing lower section (2), protective tube (3) and support bearing upper section (4) for damage, replace if necessary.
Insert shock absorber into coil spring.
Accommodate coil spring and spring strut with special tools 31 3 351 and 31 3 353.
Coils of coil spring must be located completely in recesses of special tools 31 3 351 and 31 3 353!
Tension coil spring until support bearing flange can be mounted.
Attach support pot (1) and protective tube (2) to piston rod.
Left spring strut only:
Coding (3) of spring pad must be seated in opening (2) opposite stud (1)!
Version with Vertical Dynamics Management:
Stud (4) must be flush with positioning pin (5)!
Right spring strut only:
Coding (3) of spring pad must be seated in opening (2) below stud (1)!
Version with Vertical Dynamics Management:
Stud (4) must be flush with positioning pin (5)!
Attach support bearing flange (1) to piston rod.
Align support bearing upper section (3) as illustrated and attach to inner section (2) of support bearing flange (1).
Attach joint disc (1) to piston rod.
Replace nut (2) and tighten down (gripping piston rod in so doing).
Tightening torque 31 31 2AZ .
Relieve tension on coil spring.
Check installation position of protective tube (2), correct if necessary.
After fitting on version with Vertical Dynamics Management:
- Code spring strut with DIS Tester and check software status
- Carry out VERTICAL ACCELERATION SENSOR ADJUSTMENT