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Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different car >> Section 2084 (Exhaust System - Repair (N54)) >> Mufflers Diesel >> 18 12 031 Replacing Rear Muffler (N54)

18 12 031 Replacing Rear Muffler (N54)

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Special tools required: 

WARNING: Scalding hazard!
These tasks should only be carried out on an exhaust system that has cooled down.

Support exhaust system with special tool 31 2 220  and universal lifter. See Fig 1.

Fig 1: Supporting Exhaust System Using Special Tool 31 2 220
G04774161Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the cutting line is not marked by a punch mark in the pipe, determine the cutting line by means of the pipe length on the new rear muffler.
Carry over cutting line to faulty rear muffler and mark.
Fig 2: Identifying Cutting Lines On Rear Muffler
G06211038Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipe at marked point with special tool 00 2 210 and deburr with a standard tool.

Fig 3: Cutting Exhaust Pipe Using Special Tool 00 2 210
G06211039Courtesy of BMW OF NORTH AMERICA, INC.

Secure exhaust system against falling off.

Release bolt and remove bracket (1).

Tightening torque. See 18 30 2AZ  in EXHAUST SYSTEM - TIGHTENING TORQUES (N54) .

NOTE: Texts refer to and illustrations show the right side. The procedure is identical for the left side.
Fig 4: Locating Bolt And Bracket
G06211017Courtesy of BMW OF NORTH AMERICA, INC.

Detach pressure hose (1).

Release screws and remove holder (2). Tightening torque 18 20 4AZ 18 20 EXHAUST SYSTEM SUSPENSION .

NOTE: Texts refer to and illustrations show the right side. The procedure is identical for the left side.
Lower and remove rear muffler with assistance of a second person.
Fig 5: Identifying Pressure Hose And Holder
G06211041Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Connect center muffler to rear muffler by means of clamps and align.

Center clamps and tighten down.

Fig 6: Connecting Center Muffler To Rear Muffler Using Clamp
G04794086Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Align both tail pipes (1) of rear muffler in each case centrally to openings in rear apron.

Fig 7: Identifying Tail Pipes Of Rear Muffler
G04794079Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check rubber mount for damage, replace if necessary.
Check exhaust system for leaks.