LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different car >> Section 2081 (Engine Electrical System - Repair (N54)) >> Engine Wiring Loom >> 12 51 100 Replacing wiring harness section for ignition and injectors (N54)

12 51 100 Replacing wiring harness section for ignition and injectors (N54)

WARNING: This page is about a different car, the 2010 BMW X6, 2009 BMW X6, and 2008 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Aluminum screws/bolts must be replaced each time they are released. 
Aluminum screws/bolts are permitted with and without color coding (blue).
For reliable identification:
Jointing torque and angle of rotation must be observed without fail (risk of damage). 
IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection).  , see 61 35... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks: 

Unlock all plugs (1) of DME control unit and disconnect.

If necessary, unlock control unit and raise approx. 5 cm.

Fig 1: Identifying Plugs Of DME Control Unit
G05476035Courtesy of BMW OF NORTH AMERICA, INC.

Press locking tab (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 2: Identifying Locking Tab And Contact Carrier
G04751373Courtesy of BMW OF NORTH AMERICA, INC.

Press locking tabs (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 3: Identifying Locking Tabs And Contact Carrier
G04748628Courtesy of BMW OF NORTH AMERICA, INC.

Press locking tab (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 4: Identifying Locking Tab And Contact Carrier
G04748640Courtesy of BMW OF NORTH AMERICA, INC.

Release screws and remove cable duct (1).

Installation: 

Replace aluminum screws. 

Tightening torque 12 52 1AZ  , see 12 52 PLUG CONNECTIONS, TERMINALS, LOOSE PARTS .

Fig 5: Identifying Screws And Cable Duct
G04755181Courtesy of BMW OF NORTH AMERICA, INC.
WORK STEP REFERENCE CHART

Work step Note:
Unlock plug connections on ignition coils and disconnect Unclip capacitor
Unlock plug on injectors and disconnect  
Release ground connections  
Unlock plug on pressure transducers and disconnect  
Unlock plug on both solenoid valves and disconnect VANOS valves
Unlock plug on inlet and exhaust camshaft sensors and disconnect  
Unlock plug for rail pressure sensor and disconnect Unlock crankcase breather hose
Unlock plug on oil pressure switch and disconnect  
Unlock plug on coolant temperature sensor and disconnect  
Remove front underbody protection  
Unlock plug on electric coolant pump and disconnect  
Unlock plug on coolant thermostat and disconnect  
Release ground connection on engine next to coolant pump Tightening torque 12 52 3AZ  , see 12 52 PLUG CONNECTIONS, TERMINALS, LOOSE PARTS .
Replace screw.
NOTE: Check stored fault messages.
Now clear the fault memory.