11 21 500 Replacing crankshaft (N54)
Special tools required:
- 00 2 510
- 00 9 120
- 11 4 370
- 11 4 440
- 11 9 360
See MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .
See ENGINE - SPECIAL TOOLS (N54, N63) .
Aluminum screws/bolts are permitted with and without color coding (blue).
For reliable identification:
Aluminum screws/bolts are not magnetic.
Jointing torque and angle of rotation must be observed without fail (risk of damage).
Necessary preliminary tasks:
- Remove engine
- Mount engine on assembly stand
- Remove vibration damper
- Remove oil sump
- Remove oil pump
- Remove triangular drive for oil pump
- Remove timing chain module
- Remove cylinder head .
- Remove flywheel
- Removing all pistons
Release screws (1).
Tightening torque 11 13 5AZ , see OIL SUMP
Installation:
Replace aluminum screws.
Remove oil deflector (2).
Release screws (1).
Tightening torque 11 11 2AZ , see 11 11 ENGINE BLOCK
Unfasten screws (2).
Tightening torque 11 11 3AZ , see 11 11 ENGINE BLOCK
Installation:
Replace aluminum screws.
Release screws (1).
Tightening torque 11 11 4AZ , see 11 11 ENGINE BLOCK
Unfasten screws (2).
Tightening torque 11 11 2AZ , see 11 11 ENGINE BLOCK
Installation:
Replace aluminum screws.
Release steel screws (1 to 14) from outside inwards.
Tightening torque 11 11 1AZ , see 11 11 ENGINE BLOCK
Release screws (1).
Tightening torque 11 11 3AZ , see 11 11 ENGINE BLOCK
Installation:
Replace aluminum screws.
Remove crankshaft lower section in upward direction.
Remove both crankshaft radial seals (1).
Remove main bearing shells (2 and 3), replace if necessary.
Remove and install crankshaft (1) in direction of arrow.
Weight of crankshaft approx. 25 kg.
Check guide sleeves (1) for damage and correct seating.
Reinstall crankshaft.
Installation:
Lubricate all bearing points with engine oil.
Clean all sealing surfaces.
Tighten steel screws (1 to 14) from inside outwards.
Tightening torque 11 11 1AZ , see 11 11 ENGINE BLOCK
Tighten screws (2) from inside outwards.
Tightening torque 11 11 2AZ , see 11 11 ENGINE BLOCK
Tighten screws (1).
Tightening torque 11 11 4AZ , see 11 11 ENGINE BLOCK
Installation:
Replace aluminum screws.
Tighten aluminum screws exclusively with special tool 00 9 120 .
Set up stand with magnetic base on special tool 11 4 440 .
Set up special tool 00 2 510 on stand.
Position special tool 00 2 510 on crankshaft.
Move crankshaft in direction of arrow.
Determine bearing play.
Installation:
Always replace nozzles (1).
Drive in both nozzles (1) with special tool 11 9 360 on left and right into crankcase.
Installation:
Replace crankshaft radial seal at front.
Replace crankshaft radial seal at rear.
Installation:
Use primer 1.3 and liquid gasket 1.4.
Prepare liquid gasket (1) in special tool 11 4 370 .
Screw on nozzle for injecting liquid gasket.
Slowly insert liquid gasket (1) with special tool 11 4 370 in direction of arrow.
Stop (seal off) escaping liquid gasket with primer 1.3.
(Picture shows N40).
Assemble engine.