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11 21 531 Replacing all main crankshaft bearing shells (N63): Notes

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Special tools required: 

See MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .

See ENGINE - SPECIAL TOOLS (N54, N63) .

IMPORTANT: Risk of injury  from sharp crankcase edges.

Necessary preliminary tasks: 

NOTE: Main bearing caps 1 to 5 are marked with punched numbers.
Fig 1: Identifying Main Bearing Caps Mark
G06178451Courtesy of BMW OF NORTH AMERICA, INC.

Observe crankshaft construction stage:

S: Series

B: Repair stage 1

C: Repair stage 2

The letters denote the bearing shell classification for the relevant bearing position from 1 to 5 (main bearing cap).

The first letter on the left applies to the first bearing position at the front on the timing chain drive.

Color coding on crankshaft 1 to 5

Y= yellow

G= green

V= violet

Fig 2: Identifying Color Coding Mark On Crankshaft
G06178473Courtesy of BMW OF NORTH AMERICA, INC.

The letters denote the bearing shell classification for the relevant bearing position from 1 to 5 in the crankcase and is located on the transmission side in the Vee. The first letter on the left applies to the first bearing position at the front on the timing chain drive.

Color coding in crankcase 1 to 5.

Y= yellow

G= green

V= violet

Fig 3: Identifying Color Coding Mark On Crankcase
G06178474Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Install main bearing shells (1) with lubrication groove in crankcase.

Install main bearing shells (2) without lubrication groove in the main bearing caps.

IMPORTANT: New bearing shell classification.

The letters denote the bearing shell classification for the relevant bearing position from 1 to 5 (main bearing cap).

The first letter on the left applies to the first bearing position at the front on the timing chain drive.

Color assignment on crankshaft 1 to 5

Fig 4: Identifying Color Assignment On Crankshaft 1 To 5
G06888500Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Changed bearing classification: Bearing position 1, 2, 3, 4 and 5
BEARING SHELL CLASSIFICATION LETTER WITH CODE

Code letter Color code
New (A to H) Yellow
Old Y Yellow
New (I to R) Green
Old G Green
New (S is Z)
Old V
Violet
TOLERANCE CLASSES AND BEARING SHELL COVERS COLOR CODE REFERENCE CHART

  Tolerance classes Bearing shell covers
Crankcase A
B
C
D
E
G
H
Yellow
Yellow
Crankcase I
C
M
N
P
q
R
Green
Green
Crankcase S
T
U
W
X
Z
Violet

Installation note: 

Install main bearing shells (1) with lubrication groove in crankcase.

Install main bearing shells (2) without lubrication groove in the main bearing caps.

Fig 5: Identifying Main Bearing Shells
G06888501Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Main bearing cap number 3  can be identified by the surfaces (1) for the thrust washers of the thrust bearing.
Fig 6: Identifying Main Bearing Cap Thrust Washers Surfaces
G06888502Courtesy of BMW OF NORTH AMERICA, INC.

Turn back thread support bushing into main bearing cap.

Fig 7: Turning Back Thread Support Bushing Into Main Bearing Cap
G06888503Courtesy of BMW OF NORTH AMERICA, INC.