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Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different car >> Section 1384 (Collision - Body Panel Repair (E83)) >> Luggage Compartment Floor >> 41 12 535 For Details Of Stripping-Down And Rigging Work. Place Vehicle On Straightening Bench.

41 12 535 For Details Of Stripping-Down And Rigging Work. Place Vehicle On Straightening Bench.

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Read contents of Body, General, see 41 0 Contents of Body, General .

compartment floor (tail panel removed)

Following new body parts are required:

Fig 1: Luggage Compartment Floor And Rear Axle Carrier, Section
G04788181Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Installation: 

Adjust new component (2) to fit to body in accordance with paint impressions.

Fig 2: Weld Joints In Area
G04788182Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Installation: 

Weld in area (2) additionally.

Fig 3: Weld Joints In Area
G04788183Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Installation: 

Weld new component in area (2) additionally.

Fig 4: Weld Joints In Area
G04788184Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Installation: 

Weld new component in areas (2) additionally.

Fig 5: Weld Joints In Area
G04788185Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut in accordance with measurement a and cut rear axle carrier upper section (1) on both sides of vehicle.

Measurement a=220 mm from edge of square hole.

Installation: 

Weld in reinforcement plate at severance cut, see 41 00... Welding in reinforcement plate (steel plate) .

Fig 6: Cut Rear Axle Carrier Upper Section Measurement
G04788186Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1) on both sides of vehicle.

Installation: 

Weld new component in areas (2) additionally.

Fig 7: Weld Joints And New Component In Area
G04788187Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut in accordance with measurement a and cut rear axle carrier lower section (1) on both sides of vehicle.

Measurement a=140 mm from center point of bore with dia.

Fig 8: Cut Rear Axle Carrier Lower Section Measurement
G04788188Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Adjust new parts to fit with straightening attachment or universal mount.

Before welding in, also adjust tail panel, rear lid and rear lights to fit.

Weld reinforcement (1) in area (2) from inside additionally.

Weld in reinforcement plate, see 41 00... Welding in reinforcement plate (steel plate)  in area (3).

Fig 9: Weld Reinforcement In Area
G04788189Courtesy of BMW OF NORTH AMERICA, INC.