LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> M3 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 84 (Collision - Body Panel Repair (E90) Sedan) >> Side Panels >> 41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

WARNING: This page is about a different variant/trim than selected.

Read general service information under BODY, GENERAL .

Spot-weld bonding is used on this vehicle.

Observe specific PROCEDURE  .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs!

Following new body parts are required:

Fig 1: Identifying Rear And Outer Wheel Arch With C-Pillar Reinforcement
G04726826Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Identifying Cut Mark And Welding Areas On Wheel Arch
G04726827Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 140 mm from roof edge.

Open weld joints in areas (2).

Installation:

Weld in REINFORCEMENT PLATE  at severance cut.

Apply window glass adhesive to cavity acoustic baffles  See 4100... INSTALLING A CAVITY ACOUSTIC BAFFLE (EXPANDED)  or 4100... INSTALLING A CAVITY ACOUSTIC BAFFLE (NOT EXPANDED)  (3).

Fig 3: Identifying Severance Cut With Welding And Adhesive Applying Areas
G04726828Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 30 mm from lock striker reinforcement.

Open weld joints in areas (2).

Installation:

Apply window glass adhesive to CAVITY ACOUSTIC BAFFLE  (3).

Preparation of new part 

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Slide new part under weld spot flange in area (3).

Plug weld in areas (2) and (3).

Fig 4: Identifying Welding And Cutting Areas
G04726829Courtesy of BMW OF NORTH AMERICA, INC.