51 48... Removing and installing/replacing sound insulation in front door, left or right

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW Z4, 2007 BMW Z4, 2006 BMW Z4, 2005 BMW Z4, and 2004 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools Required:

00 9 317

Necessary preliminary tasks:

Remove Front Door Trim Panel .
If necessary, remove airbag module in front door. See SIDE AIR BAG MODULE .

Using special tool 00 9 317, lever out sealing bead (1) of acoustic insulation (2) completely or if necessary partially.

Fig 1: Using Special Tool To Lever Out Sealing Bead Of Acoustic Insulation

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

In case of replacement or partial detachments, lay butylene tape (sourcing reference: BMW Parts Service) depending on the conditions on inner door panel or acoustic insulation.

Seal cable penetrations with butylene tape.

NOTE: Position of butylene tape (1) on inner door panel is identified by center punch marks.

IMPORTANT: Do not damage Bowden cable (2) and lock knob control rod (3).

Fig 2: Positioning Of Butylene Tape On Inner Door Panel

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Position of butylene tape (1) on acoustic insulation (2).

Fig 3: Positioning Of Butylene Tape On Acoustic Insulation

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: A marking (2) is provided all round on the acoustic insulation (1).
Butylene tape (3) rests on or inside the marking (2).

Fig 4: Marking (2) On Acoustic Insulation (1)

Courtesy of BMW OF NORTH AMERICA, INC.

Clean specified adhesive area with adhesive cleaner.

Air drying time: 1 minute

IMPORTANT: Adhesive area must be dry and free from dust and grease.
Once it has been cleaned, do not touch the adhesive area with bare hands.

Secure line (1 and 2) with 6 mm dia. butylene tape (3) (sourcing reference: BMW Parts Service).

Fig 5: Securing Line (1 & 2) With 6 mm Diameter Butylene Tape (3)

Courtesy of BMW OF NORTH AMERICA, INC.

Lay single row of 6 mm dia. butylene tape or double row of 3 mm dia. tape (sourcing reference: BMW Parts Service) in specified adhesive area.

Heat butylene tape (hot air blower) and press down firmly on sound insulation all around.

Contact pressure with hand roller: approx. 30 N/cm²

Manual contact pressure: approx. 10 N/cm²

NOTE: Firm thumb pressure has approx. 50 N/cm²