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13 53 240 Replacing complete injection pipe (M54)

WARNING: This page is about a different car, the 2005 BMW Z4, 2004 BMW Z4, and 2003 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

CAUTION: Mark plug connections (1) of oxygen monitor sensors for cylinder banks 1-3 and 4-6 to prevent them from being mixed up when they are installed later.

Unclip plug connections (1) from holders and disconnect.

When replacing injection pipe:

Remove both holders for plug connections (1) from injection pipe.

Disconnect plug connection of intake air temperature sensor (2).

Disconnect plug connection (3) on solenoid valve of VANOS adjustment unit.

Detach terminal strip (4) for fuel injectors from injection pipe.

Recycling

Fuel in fuel lines is under pressure (approx. 3 - 5 bar). Fuel escapes when fuel lines are detached. Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

Fig 1: Disconnecting Intake Air Temperature Sensor Plug Connection
G03297517Courtesy of BMW OF NORTH AMERICA, INC.

Z3, E85, E39, E46 and E53: 

NOTE: For a better overview, this work step is shown on an engine that has been removed.

Unclip fuel line (1) from holder (2).

Follow instructions for unlocking fuel line.

Unlock fuel line (1) from cylinder head at rear.

Fig 2: Releasing Fuel Line From Holder
G03297518Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove injection pipe with fuel injectors.

Installation:

Coat sealing rings of fuel injectors with anti-seize agent to facilitate fitting of injection pipe.

Fig 3: Removing Injection Pipe With Fuel Injectors
G03297519Courtesy of BMW OF NORTH AMERICA, INC.