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11 61 050 Removing and installing intake air manifold (M54)

WARNING: This page is about a different car, the 2005 BMW Z4, 2004 BMW Z4, and 2003 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

IMPORTANT: Do not mix up oxygen monitor sensors for cylinders 1 to 3 and 4 to 6 at plug connection to wiring harness. Mark plug connections.

Unclip plug connections (1) from holders.

Fig 1: Uncliping Plug Connections From Holders
G03297416Courtesy of BMW OF NORTH AMERICA, INC.

Press lock and detach vent hose.

Fig 2: Detaching Vent Hose
G03297417Courtesy of BMW OF NORTH AMERICA, INC.

Remove clips (1).

Detach terminal strip (3) from fuel injectors and place to one side.

Fig 3: Detaching Terminal Strip From Fuel Injectors
G03297418Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For a better overview, this work step is shown on an engine that has been removed.
IMPORTANT: Catch and dispose of fuel as it escapes.

Instructions for removing and installing  fuel hoses.

Unclip fuel line (1) from holder (2).

Unlock and detach fuel line (1).

Fig 4: Uncliping Fuel Line From Holder
G03297419Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) on tank venting valve.

Remove tank venting valve from retainer (2) on manifold.

Fig 5: Removing Tank Venting Valve From Retainer On Manifold
G03297420Courtesy of BMW OF NORTH AMERICA, INC.

Press lock and detach return line from oil dipstick guide tube.

Unclip plug connection (1) for knock sensors from holder.

Release nut (2) on manifold support.

Fig 6: Uncliping Plug Connection For Knock Sensors From Holder
G03297421Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts on manifold.

NOTE: Engines with air injection:
Detach vacuum line on reverse side of intake air manifold.

Remove intake air manifold.

Fig 7: Removing Intake Air Manifold
G03297422Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check gaskets on all cylinders and replace if necessary.

Fig 8: Replacing Gaskets On All Cylinders
G03297423Courtesy of BMW OF NORTH AMERICA, INC.