LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Exhaust System - Repair Instructions) >> Mufflers, Petrol >> 18 12 542 Replacing Front Muffler (N73)

18 12 542 Replacing Front Muffler (N73)

WARNING: This page is about a different car, the 2007 BMW 760Li, 2006 BMW 760i, 2006 BMW 760Li, and 2005 BMW 760i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For Special Tool identification, see MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .

Special Tools Required: 

WARNING: Scalding hazard! Only perform these tasks after exhaust system has cooled down.

Release nuts.

Remove reinforcement plate.

Fig 1: Removing Reinforcement Plate
G03292383Courtesy of BMW OF NORTH AMERICA, INC.

Cutting line (6) between front muffler (3) and center muffler (2).

Determine pipe length on new front muffler.

Carry over dimensions to faulty front muffler (3) and mark cutting line.

Fig 2: Identifying Cutting Line Between Front And Center Muffler
G03292384Courtesy of BMW OF NORTH AMERICA, INC.

Cut tail pipe with special tool 00 2 210 at marked point.

Installation: 

Deburr cutting line.

Fig 3: Cutting Tail Pipe With Special Tool
G03292385Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts (4).

Release nuts (5).

Connect center muffler to front muffler.

Installation: 

Align clamping sleeve so that:

Add final details to vehicle.

Check exhaust system for leaks.