61 13 Special tools for wiring harness repairs

Special Tools Required: 

• 61 1 150
• 61 1 190
• 61 4 320
• 61 8 084
• 61 9 020
• 61 9 029
• 61 9 041
• 61 9 042
• 61 9 043
• 61 9 044

Repair ranges I, II, III for vehicle electrical system.

1. Order No.: 81 24 9 408 080.
2. Order No.: 81 24 9 408 300.
3. Order No.: 81 24 9 408 400.

Fig 1: Identifying Wiring Harness Repairs Special Tool

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Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents: 

• Special tool 61 9 041 (hand pliers).
• Special tool 61 9 042 (matrix).
• Special tool 61 9 043 (wire stripper).
• Special tool 61 9 044 (matrix).

Fig 2: Identifying Wiring Harness Repairs Special Tool 61 9 020

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Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Fig 3: Identifying Wiring Harness Repairs Special Tool 61 9 043

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Handling: 

Cutting to length and stripping insulating from cables.

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm and for pushing on contact tubes for fan connectors.

Handling: 

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Fig 4: Identifying Wiring Harness Repairs Special Tool 61 9 041 & 61 9 044

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Special tool 61 1 150 (release and pressing-out tool) for:

• Releasing round plug housings.
• Releasing relay carriers.
• Pressing out contacts.
• Removing indicator lights.

Fig 5: Identifying Wiring Harness Repairs Special Tool 61 1 150

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Handling: 

Opening plug housings and removing contacts of different plug systems, refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS  .

Fig 6: Identifying Wiring Harness Repair Tool Kit

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² .

Handling: 

Crimping stop parts (contacts).

Special tool 61 4 320 (crimping set with pliers) for:

• Crimping MPQ contacts, refer to 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ)  .
• Crimping MQS contacts, refer to 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS)  .

Fig 7: Identifying Wiring Harness Repairs Special Tool 61 4 320

Courtesy of BMW OF NORTH AMERICA, INC.