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12 32 501 Replacing controller switch for alternator (N62)

WARNING: This page is about a different car, the 2005 BMW 645Ci and 2004 BMW 645Ci. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Carefully insert a screwdriver between cover (1) and threaded pin.

Lever out cover (1) towards top.

Fig 1: Levering Out Cover Towards Top
G03286933Courtesy of BMW OF NORTH AMERICA, INC.

Release contact screws (1).

Unscrew nut (2).

Remove controller switch (3).

Fig 2: Removing Controller Switch
G03286934Courtesy of BMW OF NORTH AMERICA, INC.

Check contact surfaces (1) of slip rings for wear and recondition if necessary.

Fig 3: Checking Contact Surfaces Of Slip Rings
G03286935Courtesy of BMW OF NORTH AMERICA, INC.

Press in carbon brushes (1) of controller switch (2) in direction of arrow.

Install controller switch (2).

Fig 4: Installing Controller Switch
G03286936Courtesy of BMW OF NORTH AMERICA, INC.

Insert and tighten down contact screws (1).

Fig 5: Tightening Down Contact Screws
G03286937Courtesy of BMW OF NORTH AMERICA, INC.

Insert nut (2) and tighten down.

Assemble alternator.

Assemble engine.

Carry out alternator test with diagnostic system.