11 24 571 Replacing All Conrod Bearings (N62)
For Special Tool identification, refer to ENGINE - SPECIAL TOOLS - 645CI .
Special Tools Required:
- 00 2 590
- 00 9 120
- 11 2 110
(Piston removed)
The letter (1) denotes the crankshaft construction stage.
The numbers (2) denote the bearing shell classification for the relevant bearing position from 1 to 5 (main bearing cap).
Install new conrod bearing shells.
Insert one red and one blue bearing shell for each conrod.
Install piston. Refer to 11 25 530 REMOVING AND INSTALLING/REPLACING ALL PISTONS (N62) .
Check Connecting-Rod Bearing Clearance:
Piston in BDC position.
Fit special tool 00 2 590 (Plastigage Type PG 1) to the oil-free crankshaft.
Position bearing caps so that pair numbers match up.
Use the old connecting-rod bolts to check connecting-rod clearance.
Tighten down conrod bolts with special tool 00 9 120 or special tool 11 2 110.
Tightening torque, refer to 11 24 1AZ in ENGINE - TIGHTENING TORQUES .
Remove bearing cap and read off bearing play at width of flattened plastic thread with assistance of measurement scale.
Conrod bearing clearance. Refer to ENGINE - TECHNICAL DATA - 645CI .
- Remove plastic thread.
- Lubricate crankshaft and bearing shells.
- Install new connecting-rod screws.
Tighten down conrod bolts with special tool 00 9 120 or special tool 11 2 110.
Tightening torque, refer to 11 24 1AZ in ENGINE - TIGHTENING TORQUES .