LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 385 (Engine - Repair (N62)) >> Connecting Rod With Bearing >> 11 24 571 Replacing All Conrod Bearings (N62)

11 24 571 Replacing All Conrod Bearings (N62)

WARNING: This page is about a different car, the 2005 BMW 645Ci and 2004 BMW 645Ci. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For Special Tool identification, refer to ENGINE - SPECIAL TOOLS - 645CI .

Special Tools Required: 

(Piston removed)

CAUTION: Note grinding stages on crankshaft, refer to ENGINE - TECHNICAL DATA - 645CI

The letter (1) denotes the crankshaft construction stage.

The numbers (2) denote the bearing shell classification for the relevant bearing position from 1 to 5 (main bearing cap).

Fig 1: Identifying Letter And Numbers Denoting Crankshaft Construction Stage And Bearing Shell Classification
G03286220Courtesy of BMW OF NORTH AMERICA, INC.

Install new conrod bearing shells.

Fig 2: Installing Conrod Bearing Shells
G03286221Courtesy of BMW OF NORTH AMERICA, INC.

Insert one red and one blue bearing shell for each conrod.

Install piston. Refer to 11 25 530 REMOVING AND INSTALLING/REPLACING ALL PISTONS (N62) .

Check Connecting-Rod Bearing Clearance: 

Piston in BDC position.

Fit special tool 00 2 590 (Plastigage Type PG 1) to the oil-free crankshaft.

Position bearing caps so that pair numbers match up.

Fig 3: Aligning Bearing Caps
G03286222Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Do not distort conrods or crankshaft.

Use the old connecting-rod bolts to check connecting-rod clearance.

Tighten down conrod bolts with special tool 00 9 120 or special tool 11 2 110.

Tightening torque, refer to 11 24 1AZ in ENGINE - TIGHTENING TORQUES .

Fig 4: Identifying Torque Angle Measuring Dial
G03286223Courtesy of BMW OF NORTH AMERICA, INC.

Remove bearing cap and read off bearing play at width of flattened plastic thread with assistance of measurement scale.

Fig 5: Measuring Bearing Play Using Measurement Scale
G03286224Courtesy of BMW OF NORTH AMERICA, INC.

Conrod bearing clearance. Refer to ENGINE - TECHNICAL DATA - 645CI .

Tighten down conrod bolts with special tool 00 9 120 or special tool 11 2 110.

Tightening torque, refer to 11 24 1AZ in ENGINE - TIGHTENING TORQUES .

Fig 6: View Of Torque Angle Measuring Dial
G03286225Courtesy of BMW OF NORTH AMERICA, INC.