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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 3042 (Collision - Body Panel Repair (E70)) >> Side Panels >> 41 35 101 Replacing Rear Left Side Panel >> Installing Side Wall

Installing Side Wall

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Clean all bonding surfaces on vehicle, on the new part and on the reinforcement plates with cleaning agent R1.

Apply adhesive to reinforcement plates.

Install reinforcement plates.

Fig 1: Identifying Adhesive And Sealant Applying Areas On Cavity Acoustic Baffles
G08528737Courtesy of BMW OF NORTH AMERICA, INC.

Apply adhesive in area (1).

Apply sealant to cavity acoustic baffles  See 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (EXPANDED)  or 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (NOT EXPANDED)  in areas (2).

Fig 2: Identifying Adhesive Applying Areas On Bonding Surfaces
G08528738Courtesy of BMW OF NORTH AMERICA, INC.

Install side panel with a second person helping.

NOTE: When installing side panel, make sure there is sufficient adhesive on bonding surfaces.
After adjusting side panel to fit, tighten nuts of reinforcement plates (1).
Secure side panel in area of reinforcement plates with gripping pliers and rivet with blind rivets.

In areas (2) to (4) use punch rivets N4.

Area Number
2 10
3 14
4 7

In areas (5), screw in three screws before the adhesive hardens.

NOTE: When fastening in the screws, ensure that no adhesive reaches the screw connection!

Tighten the nuts of the universal reinforcement plate (1).

Use 8 punch rivets N4 in area (2).

In the area of the bolting point (3) of the tailgate support, install an N5 punch rivet.

Fig 3: Identifying Universal Reinforcement Plate, Punch Rivet Area And Bolting Point
G08528739Courtesy of BMW OF NORTH AMERICA, INC.

Once the adhesive has hardened in area (1) and in the area of the side sill, fit one EMC SCREW  in each area.

Fig 4: Identifying Adhesive Hardened Area
G08528740Courtesy of BMW OF NORTH AMERICA, INC.