Preparation Of New Part

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Adjust rear trim panel inner section (1) and rear trim panel outer section in combination with tailgate and rear lights to fit and secure.

Fig 1: Adjusting Rear Trim Panel Inner Section

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In areas (1) to (4), set 4.3 mm dia. holes for blind rivets.

Area	Number
1	11
2	3
3	3
4	2

Fig 2: Identifying Blind Rivets Areas

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Installation note:

Set rivets from the outside in the area (3).

In area (1) prepare new part and vehicle for MAG weld (metal active gas).

Fig 3: Identifying MAG Weld Area

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In areas (1) and (2) prepare new part and vehicle for MAG weld (metal active gas).

Installation note:

In area (3) one punch rivet N4 is used.

Area (1) not present on all vehicles.

Fig 4: Identifying MAG Weld And Punch Rivet Area

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In areas (1) to (3), set 4.3 mm dia. holes for blind rivets.

Area	Number
1	3
2	2
3	2

Fig 5: Identifying Blind Rivets Areas

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Prepare new part for plug welding in areas (1).

Remove new parts again and deburr holes.

Fig 6: Identifying Welded Connections Area

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IMPORTANT: Do not grind/sand new parts in area of bonding surfaces.