41 63 003 Replacing Cover Bowl

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

NOTE: Carry over schematic representation to the relevant vehicle type.

IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required:

(1) Filler bowl

Fig 1: Identifying Filler Bowl
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Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 2: Turning Sleeve

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Press retaining strap (1) inwards and lift out (see arrow).

Pierce cover bowl at markings (3) with a small screwdriver.

Remove cover (2).

Fig 3: Identifying Retaining Strap, Cover And Cover Bowl Markings

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NOTE: Illustrations shows fuel filler pipe removed.

Release rubber seal from sheet metal flange.

Fig 4: Releasing Rubber Seal From Sheet Metal Flange

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Insert screwdriver to a depth of max. 5 mm and unlock cover bowl catch.

Fig 5: Unlocking Cover Bowl Catch Using Screwdriver

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Keep cover bowl tensioned with pliers (2).

Unlock catches individually with screwdriver (1).

Unlock catches in following order:

Top left
Bottom left
Top right
Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 6: Unlocking Catches Using Screwdriver

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Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 7: Twisting Cover Bowl

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Installation:

Open hinge arm.

Turn sealing sleeve in area of hinge inwards and hold.

Insert cover bowl and engage sealing sleeve over fuel filler pipe.

Fig 8: Turning Sealing Sleeve In Hinge Area

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Installation:

Using fitting aid (1), pull sealing lip (2) over sheet metal flange of wheel arch (3).

Fig 9: Pulling Sealing Lip Over Wheel Arch Sheet Metal Flange

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Installation:

Illustrations shows fuel filler pipe removed.

Check that sealing lip is correctly seated.

Fig 10: Releasing Rubber Seal From Sheet Metal Flange

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Installation:

Cover bowl must snap into place 4 times.

After installing, carefully check cover bowl at clips for secure seating.

There must be no discernible gap between sealing lip and side panel in area (1).

Fig 11: Checking Gap Between Sealing Lip And Side Panel Area

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