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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 3035 (Exhaust System - Repair) >> Exhaust System, Complete >> 18 00 020 Removing and installing complete exhaust system (S63)

18 00 020 Removing and installing complete exhaust system (S63)

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Scalding hazard! 
Only perform this work after engine has cooled down.
Risk of injury! 
Removal of the exhaust system must be carried out with the assistance of a second person.

Support exhaust system with special tool 31 2 220 .

Fig 1: Supporting Exhaust System Using Special Tool (31 2 220)
G04742070Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Texts refer to and illustrations show the left side. The procedure is identical for the right side.

Unscrew nuts (1).

Replace self-locking nuts.

Tightening torque 18 31 1AZ.

Replace seals.

Fig 2: Identifying Exhaust System Mounting Nuts
G06179232Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 18 20 1AZ .

Fig 3: Identifying Exhaust System Mounting Screws
G08527310Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 18 20 2AZ .

Fig 4: Identifying Exhaust System Mounting Screws
G06179234Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 18 20 3AZ .

Fig 5: Identifying Exhaust System Mounting Screws
G08527312Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Texts refer to and illustrations show the left side. The procedure is identical for the right side.

Pull off vacuum hose from the exhaust flap.

Fig 6: Identifying Exhaust Flap
G08527313Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Texts refer to and illustrations show the left side. The procedure is identical for the right side.

Unscrew nuts (1).

Tightening torque 18 20 4AZ .

Remove grounding strap.

Lower and remove exhaust system with assistance of a second person.

Fig 7: Identifying Grounding Strap Nuts
G08527314Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check rubber mount for damage.

If necessary, replace damaged rubber mounts.

Check exhaust system for leaks.