61 13 Special tools for wiring harness repairs

Special Tools Required: 

• 61 1 150
• 61 1 190
• 61 4 320
• 61 8 084
• 61 9 020
• 61 9 029
• 61 9 041
• 61 9 042
• 61 9 043
• 61 9 044

Repair ranges I, II, III for vehicle electrical system:

1. I Order No.: 81 24 9 408 080.
2. II Order No.: 81 24 9 408 300.
3. III Order No.: 81 24 9 408 400.

Fig 1: Identifying Repair Ranges I, II, III For Vehicle Electrical System

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Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents: 

• Special tool 61 9 041 (hand pliers).
• Special tool 61 9 042 (matrix).
• Special tool 61 9 043 (wire stripper).
• Special tool 61 9 044 (matrix).

Fig 2: Identifying Repair Range IV For Vehicle Electrical System

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Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling: 

Cutting to length and stripping insulating from cables.

Fig 3: Identifying Special Tool 61 9 043 (Wire Stripper)

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Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm² and for pushing on contact tubes for fan connectors.

Handling: 

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Fig 4: Identifying Special Tool 61 9 041 (Hand Pliers) With Matrix

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Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling: 

Antenna elbow plug on radio receiver.

Fig 5: View Of Special Tool 61 9 041 (Hand Pliers) With Matrix

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Special tool 61 1 150 (release and pressing-out tool) for:

• Releasing round plug housings.
• Releasing relay carriers.
• Pressing out contacts.
• Removing indicator lights.

Handling: 

Opening plug housings and removing contacts of different plug systems. Refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Fig 6: Identifying Special Tool 61 1 150

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² .

Handling: 

Crimping stop parts (contacts).

Service Information 1 03 89 (037).

Fig 7: Identifying Repair Kit For Ignition Cables

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Special tool 61 4 320 (crimping set with pliers) for:

• Cutting to length and stripping insulation from optical fibers. Refer to 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH .
• Crimping optical fibers. Refer to 61 13 ... CRIMPING OPTICAL FIBRES .
• Crimping MPQ contacts. Refer to 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) .
• Crimping MQS contacts. Refer to 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) .
  Fig 8: Identifying Special Tool 61 4 320 (Crimping Set With Pliers)

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Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling: 

Repairing ribbon cables. Refer to 61 13 ... REPAIRING RIBBON CABLES .

Fig 9: Identifying Special Tool 61 1 190 Pliers

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