41 35 401 Replacing Rear Left Side Panel (Partial Replacement, Door Opening)

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Spot-weld bonding is used on this vehicle. Observe specific procedure .

Use only approved SPOT-WELDING APPARATUS for repairs!

Following new body parts are required:

Side panel, rear
Attachment, entrance, outer
Shaped part, entrance, rear (not shown)

Fig 1: Identifying Side Panel, Rear And Attachment, Entrance, Outer
Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) at outer entrance attachment (2) in accordance with measurement "a" and cut.

Fig 2: Severance Cut Mark At Outer Entrance Attachment In Accordance With Measurement A And Cut

Courtesy of BMW OF NORTH AMERICA, INC.

Measurement a = approx. 60 mm behind hole dia. 15 mm.

Open weld joints on outer entrance attachment (2) and remove component.

Installation:

Weld in REINFORCEMENT PLATE at severance cut (1).

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer metal sheet only.

Distance a = approx. 150 mm behind bore dia. 6 mm.

Measurement b = approx. 120 mm from middle of lower lock striker screw point.

Fig 3: Identifying Severance Cuts In Accordance With Specified Measurements And Cut

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1) and (3).

NOTE: Side frame is bonded and welded to longitudinal member in area (2).

Installation information:

Weld in REINFORCEMENT PLATES at severance cuts.
Bond and rivet new part in area (3).
Use Hemlock 813 blind rivet

Double number of rivets with respect to welding spots in area (3).

Installation information:

Apply adhesive in areas (1).

Apply window glass adhesive to CAVITY ACOUSTIC BAFFLE (2).

Fig 4: Identifying Cavity Acoustic Baffle
Courtesy of BMW OF NORTH AMERICA, INC.