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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 2099 (Fuel System - Repair (N54)) >> Injection Nozzle And Lines >> 13 53 596 Replacing high pressure fuel sensor (N53, N54, N54T)

13 53 596 Replacing high pressure fuel sensor (N53, N54, N54T)

WARNING: This page is about a different car, the 2010 BMW X6, 2009 BMW X6, and 2008 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Observe warning on cylinder head cover.
Disconnect BATTERY NEGATIVE TERMINAL (risk of fire due to short-circuiting on removal).
Electric fuel pump starts up automatically each time door is opened!
Carry out installation work on fuel system only with coolant temperature below 40°C.
IMPORTANT: Wear full face guard and protective gloves.
Fuel can emerge spontaneously at high velocity when the high-pressure line is released!
IMPORTANT: Adhere to conditions of absolute cleanliness when working on the high-pressure fuel system.

Introduced contaminants can cause malfunctions in the system!

Necessary preliminary tasks: 

Recycling: 

Fuel escapes when fuel lines are detached.

Catch and dispose of escaping fuel in a suitable container.

Observe country-specific waste-disposal regulations.

Unlock plug (1) and remove.

Release high-pressure sensor (2) and remove.

Tightening torque 13 53 3AZ with special tool 32 2 100. 

Seal high-pressure rail (3) if necessary with a matching plug from special tool kit 32 1 270. 

Fig 1: Identifying High-Pressure Sensor And High-Pressure Rail With Plug
G05502004Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: If reusing:
The high-pressure sensor may only be screwed back in 3 times!
Therefore mark the sensor with a blue dot each time it is screwed back in.

Assemble engine.

Check fuel system for leaks.

Check function of DME.