Opening Weld Spots (Resistance Pressure Spot Welding)
WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 135i, and 2010 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.
Sheet steel panels made from high- and super-high-strength materials make great demands on the tools used.
Only with special carbide milling cutters can weld spots be drilled out on these sheet panels.
Use BTR/BOR milling cutters only in conjunction with Vario Drill spot-weld remover. Sourcing reference for spot-weld remover and BTR/BOR milling cutters
- Procedure:
Set punch mark in center of weld spot. Set 8 mm dia. weld spot drill bit on punch mark and drill through top metal sheet.
NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.