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11 61 365 Replacing front charge-air duct (N54)

WARNING: This page is about a different car, the 2010 BMW 135i, 2009 BMW 135i, and 2008 BMW 135i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See ENGINE- SPECIAL TOOLS .

Necessary preliminary tasks: 

IMPORTANT: Coat sealing rings of quick-connect couplings with antiseize agent.
Pressure pipes with quick-connect couplings cannot be fitted without antiseize agent.

Unlock quick-connect coupling.

Detach charge-air duct (1) from intercooler (2).

Installation: 

Fig 1: Detaching Charge-Air Duct From Intercooler
G06175103Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!  to sealing rings.
Special tool 11 8 670 is essential.

Attach charge-air duct (1) with special tool 11 8 670 to intercooler (2).

Installation: 

Texts refer to and illustrations show the right side.

The procedure is identical for the left side.

Fig 2: Attaching Charge-Air Duct With Special Tool (11 8 670) To Intercooler
G05502065Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Charge-air hoses with clamp fastenings  must be installed dry and free from grease!
If charge-air hoses with clamp fastenings  are not installed dry and free from grease, this may result in turbocharger failure!

Unfasten clip.

Tightening torque, see 13 71 6AZ .

Detach front charge-air duct (1) from charge-air duct (2).

Feed out front charge-air duct (1) towards top and remove.

Installation: 

Install charge-air hose (charge-air duct) dry and free from grease.

Fig 3: Identifying Charge-Air Hose And Charge-Air Duct
G04755039Courtesy of BMW OF NORTH AMERICA, INC.