Removal & Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2005 BMW 545i, 2005 BMW 530i, 2005 BMW 525i, 2004 BMW 545i, and 2004 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Seal supply hose to clutch master cylinder with special tool (13 3 010). See Fig 1 . Remove transmission underbody protection if necessary. Release union screw (1) on hydraulic line. Release nut (2) and remove hydraulic line (3) with bracket. See Fig 2 .
Release nut and remove clutch slave cylinder. See Fig 3 . During installation, clean thrust member (1) and contact face on release lever (2). Lightly grease thrust member (1) on contact face (3). See Fig 4 .
Bleed hydraulic system. See BLEEDING .

Fig 1: Sealing Supply Hose To Clutch Master Cylinder

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 2: Removing Union Screw, Nut & Hydraulic Line

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 3: Releasing Nut & Removing Clutch Slave Cylinder

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 4: Identifying Thrust Member, Release Lever & Contact Face

Courtesy of BMW OF NORTH AMERICA, INC.