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Removal & Installation (X5)

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2006 BMW X5, 2006 BMW X3, 2005 BMW X5, 2005 BMW X3, and 2005 BMW 645Ci. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the cover (1). See Fig 1. Draw off brake fluid up to supply hose of clutch hydraulic system. For this purpose, use only a vacuum pipe that is exclusively used for removing brake fluid. Remove the supply hose (1) from the expansion tank. See Fig 2. Remove lower left trim panel from instrument panel. Release screws (1). See Fig 3.
  2. Release screw (1) and press clips (2) out of light switch. See Fig 4. Release screw (1) and remove reinforcement plate. See Fig 5. Remove clutch pedal. Pull off retainer (1). Do not soil the footwell carpet with brake fluid.
  3. Disconnect clutch master cylinder (2) from hydraulic line and remove with supply hose. See Fig 6. Lever switch module (1) out of clutch master cylinder (2) with a screwdriver. Release plug connection (3) and disconnect plug (4) from switch module (1). See Figure. During installation, ensure switch module is protected against incorrect installation. Switch module must audibly snap into place. See Figure.
Fig 1: Removing Cover
G00387017Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Removing Supply Hose From Expansion Tank
G00387018Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Releasing Screws
G00387019Courtesy of BMW OF NORTH AMERICA, INC.
Fig 4: Releasing Screw & Pressing Clips Out Of Light Switch
G00387020Courtesy of BMW OF NORTH AMERICA, INC.
Fig 5: Releasing Screw & Removing Reinforcement Plate
G00387021Courtesy of BMW OF NORTH AMERICA, INC.
Fig 6: Disconnecting Clutch Master Cylinder From Hydraulic Line
G00387022Courtesy of BMW OF NORTH AMERICA, INC.