LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 191 (Clutch - Repair) >> Removal & Installation >> Clutch Master Cylinder >> Removal & Installation (X3)

Removal & Installation (X3)

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2006 BMW X5, 2006 BMW X3, 2005 BMW X5, 2005 BMW X3, and 2005 BMW 645Ci. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove trim panel for pedal assembly. See PEDAL ASSEMBLY TRIM . Draw off brake fluid up to supply hose of clutch hydraulic system (1). For this purpose, use only a vacuum pipe that is exclusively used for removing brake fluid. Detach supply hose (1) from expansion tank. See Fig 1. Press pin (1) out of clutch pedal with a short screwdriver. See Fig 2.
  2. During installation, pin is coded by a straight surface (1). See Fig 3. The coding points upwards. Screw pin with coding upwards. Turn slightly until coding snaps into place. Press in pin until engaged (2). Unfasten bolts. See Fig 4. Detach retainer (1) with a screwdriver (2). See Fig 5. Use care not to foul carpet with brake fluid. Detach hydraulic line from clutch master cylinder. Detach supply hose (1) from clutch master cylinder and remove clutch master cylinder. See Fig 6.
  3. Do not pull supply hose completely into interior. Lever out shift element (1) from clutch master cylinder (2) with screwdriver. Release plug connection (3) and disconnect plug (4) from shift element (1). See Fig 7. During installation, shift element is secured against incorrect installation. See Fig 8. Shift element must snap audibly into place. See Fig 8.
Fig 1: Detaching Supply Hose From Expansion Tank (X3 & 6-Series)
G00386971Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Pressing Pin Out Of Clutch Pedal (X3)
G00386972Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Identifying Pin Straight Surface & Pressing In Pin Until Engaged (X3)
G00386973Courtesy of BMW OF NORTH AMERICA, INC.
Fig 4: Unfastening Bolts (X3)
G00386974Courtesy of BMW OF NORTH AMERICA, INC.
Fig 5: Detaching Clutch Master Cylinder From Hydraulic Line (X3 & 6-Series)
G00386975Courtesy of BMW OF NORTH AMERICA, INC.
Fig 6: Detaching Supply Hose From Clutch Master Cylinder (X3)
G00387016Courtesy of BMW OF NORTH AMERICA, INC.
Fig 7: Levering Out Shift Element (All Models)
G00386976Courtesy of BMW OF NORTH AMERICA, INC.
Fig 8: Shift Element Snapping Audibly Into Place (All Models)
G00386977Courtesy of BMW OF NORTH AMERICA, INC.