67 11 555 Removing and installing/replacing servodrive for tank filler flap

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

Remove LUGGAGE COMPARTMENT TRIM ON SIDE PANEL ON RIGHT .
Disconnect BATTERY NEGATIVE LEAD .

Unfasten plug connection (1) and disconnect.

Slacken screws (2) and feed servodrive for tank filler flap (3) towards rear out of retaining plate.

Remove servodrive for tank filler flap (3) in direction of arrow.

Fig 1: Removing Servodrive For Tank Filler Flap

Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) with a suitable tool (e.g.: pointed pliers) approx. 45° in direction of arrow and pull out of cover housing (2).

Fig 2: Turning Sleeve

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Installation:

Slide sleeve (1) over tank filler flap locking pin (2).

Make sure sleeve (1) is correctly engaged in cover housing (3).

Fig 3: Identifying Sleeve, Tank Filler Flap Locking Pin And Cover Housing

Courtesy of BMW OF NORTH AMERICA, INC.

Replacement:

Release screws (1).

Unclip tank filler flap Bowden cable (2) in direction of arrow from servodrive for tank filler flap (3).

Remove servodrive for tank filler flap (3) from retaining mount (4).

Installation:

Make sure clamp (5) is installed in correct position.

Carry out adjustment of servodrive for tank filler flap (3) via elongated holes (6). It must be possible to lock or unlock the fuel filler flap completely.

Fig 4: Unclipping Tank Filler Flap Bowden Cable

Courtesy of BMW OF NORTH AMERICA, INC.