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21 52 510 Removing and installing or replacing clutch slave cylinder

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

NOTE: After completing work bleed CLUTCH HYDRAULIC SYSTEM .
IMPORTANT: From 08.06 a plastic clutch slave cylinder is installed in the E81, E87 and E9X.
Important notes on installation are described in this work step.

Seal supply hose to clutch master cylinder with special tool 13 3 010  .

NOTE: Illustration shows E46.
Fig 1: Identifying Special Tools (13 3 010)
G04725964Courtesy of BMW OF NORTH AMERICA, INC.

Remove transmission underbody protection if necessary.

Release union screw (1) on hydraulic line.

Release nut (2) and remove hydraulic line (3) with bracket.

Installation: 

Tightening torque 21 52 1AZ .

NOTE: Illustration similar.
Version with throttle valve, tightening torque 21 52 12AZ .
Fig 2: Identifying Union Screw And Nut
G04725965Courtesy of BMW OF NORTH AMERICA, INC.

Release nut and remove clutch slave cylinder.

Installation: 

Tightening torque 21 52 5AZ .

IMPORTANT: N47 with H-transmission only 
Clutch slave cylinder must not rest at the side on the transmission.
Failure to comply with this instruction may result in leaks at the clutch slave cylinder.
Fig 3: Identifying Clutch Slave Cylinder Nut
G04725966Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean thrust member (1) and contact face on release lever (2).

Lightly grease thrust member (1) on contact face (3).

Grease  , refer to BMW Service Operating Fluids.

Fig 4: Identifying Thrust Member And On Contact Face
G04725967Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Spacer between fuel line and pressure hose of clutch slave cylinder must be correctly fitted.
Fig 5: Identifying Spacer Between Fuel Line And Pressure Hose Of Clutch Slave
G04725968Courtesy of BMW OF NORTH AMERICA, INC.