LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1522 (Brakes - Repair Instructions) >> 52 Electronic Components >> 34 52 516 Removing And Installing / Replacing DSC Control Unit

34 52 516 Removing And Installing / Replacing DSC Control Unit

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection)  . See 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

When replacing control unit:

Detach coolant tank (1) and place to one side.

NOTE: Not for vehicles with M67.
Fig 1: Identifying Coolant Expansion Tank
G04767148Courtesy of BMW OF NORTH AMERICA, INC.

Unlock plug connection (1) in direction (2) and detach vertically upwards.

Installation: 

Position plug connection (1) vertically on control unit in order to avoid damaging pins.

Lock plug connection (1).

Fig 2: Unlocking Plug Connection
G04767161Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and carefully remove control unit (2) from hydraulic unit.

Fig 3: Identifying Screws, Control Unit And Hydraulic Unit
G04767162Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace screws.

Check sealing face (1) for damage (visual inspection).

Clean sealing surface (1). When doing so, do not use tools with sharp edges or aggressive cleaning agents.

Check contact lugs (2) for corrosion or damage.

NOTE: Replace hydraulic unit if sealing surface (1) or contact lugs (2) is/are damaged.
Fig 4: Identifying Sealing Surface And Contact Lugs
G04767163Courtesy of BMW OF NORTH AMERICA, INC.

Carefully push control unit (1) onto hydraulic unit (2).

IMPORTANT: Solenoid coils must not be jammed!
Fig 5: Pushing Control Unit Onto Hydraulic Unit
G04767164Courtesy of BMW OF NORTH AMERICA, INC.

Housing edge of control unit (1) must slide over shoulder on hydraulic unit (2).

Fig 6: Identifying Edge Of Control Unit And Hydraulic Unit
G04767165Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Mount control unit as follows on hydraulic unit:

Tightening torque. See BRAKES - TIGHTENING TORQUES -- ALPINA .

Fig 7: Identifying Screws
G04767166Courtesy of BMW OF NORTH AMERICA, INC.