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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1521 (Rear Axle - Repair Instructions) >> 53 Springs With Suspension >> 33 53 000 Removing And Installing / Replacing Rear Left Or Right Coil Spring

33 53 000 Removing And Installing / Replacing Rear Left Or Right Coil Spring

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Observe the following instructions to avoid any risk of injury by the coil springs.
  1. Prior to each use, check the special tools for defects, modifications and operational reliability.
  2. Damaged/modified special tools must not be used!
  3. No changes or modifications may be made to the special tools!
  4. These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
  5. Keep special tools dry, clean and free of grease.
  6. Impact screwdrivers may not be used!
  7. Do not compress coil spring to full extent.
  8. Observe manufacturer's instructions.
IMPORTANT: Except M5, M6 and E67: Both coil springs on the relevant axle must be replaced only in the event of corrosion breakage!
M5, M6 and E67: For safety reasons, both coil springs on the relevant axle must always be replaced on motorsport and safety vehicles!
NOTE: The coil spring is assigned after the vehicle identification number has been entered and the optional extras of the relevant vehicle selected (refer to electronic spare parts catalogue).

Necessary preliminary tasks: 

Removing: 

Clamp special tool 31 3 341  in vice.

Fit special tool 31 3 357  from above on special tool 31 3 341  until locking pins (1) can be felt and heard to snap into place.

Check seating of special tools 31 3 357  , correct if necessary.

Fig 1: Identifying Special Tools And Locking Pins
G04742572Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Coils of coil spring must be located completely in recesses of special tools 31 3 357  when tensioned!
Compress coil spring until stress on piston rod is relieved.

Clean coil spring to remove all coarse dirt and mount on special tools 31 3 357  .

Fig 2: Identifying Special Tool 31 3 357
G04742573Courtesy of BMW OF NORTH AMERICA, INC.

Mark installation position of support bearing to spring strut shock absorber using a stud (arrow).

Compress coil spring until stress on piston rod is relieved.

Fig 3: Identifying Installation Position Of Support Bearing
G04778715Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (gripping piston rod in the process).

Remove plate and support bearing with upper spring pad.

Remove spring strut shock absorber with support pot, rear auxiliary damper, protective tube and lower spring pad sideways from tensioned coil spring.

Fig 4: Removing Nut
G04742575Courtesy of BMW OF NORTH AMERICA, INC.

Relieve tension on coil spring.

Remove coil spring from special tools 31 3 357  .

Fig 5: Identifying Special Tool 31 3 357
G04742597Courtesy of BMW OF NORTH AMERICA, INC.

Assembly: 

WARNING: Coils of coil spring must be located completely in recesses of special tools 31 3 357  when tensioned!
Do not compress coil spring to full extent.

Accommodate coil spring with special tools 31 3 357  .

NOTE: M5: Make sure when tensioning that the upper section of the coil spring is covered by a protective tube.

Position the coil spring so that both ends of the spring lie outside special tools 31 3 357  by approx. one turn (W).

Tension coil spring.

Fig 6: Identifying Special Tool 31 3 357
G04742598Courtesy of BMW OF NORTH AMERICA, INC.

Check rear auxiliary damper (1), protective tube and lower spring pad (2) for damage, replace if necessary.

Fig 7: Identifying Rear Auxiliary Damper And Lower Spring Pad
G04742576Courtesy of BMW OF NORTH AMERICA, INC.

Insert spring strut shock absorber in tensioned coil spring and align to end of coil spring using lower spring pad.

Fig 8: Identifying Spring Strut Shock Absorber And Tensioned Coil Spring
G04742577Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Make sure end of coil spring is correctly seated in lower spring pad.
Fig 9: Identifying Correct Installation Position Of Coil Spring In Lower Spring Pad
G04742578Courtesy of BMW OF NORTH AMERICA, INC.

Check support bearing for damage, replace if necessary.

Attach support bearing to piston rod. Use lower spring pad to align support bearing to end of coil spring.

Fig 10: Identifying Support Bearing Alignment To End Of Coil Spring
G04742579Courtesy of BMW OF NORTH AMERICA, INC.

Attach plate to piston rod.

Replace self-locking nut and screw on as far as possible to avoid damaging the piston rod when relieving tension on the coil spring.

Align support bearing by way of a stud (arrow) to marking on spring strut shock absorber.

Fig 11: Identifying Installation Position Of Support Bearing
G04778715Courtesy of BMW OF NORTH AMERICA, INC.

Relieve tension on coil spring slightly.

NOTE: Make sure that lower and upper coils of coil spring rest completely in recess of spring plate or support bearing.

Tighten down nut (gripping piston rod in the process).

Tightening torque. See REAR AXLE - TIGHTENING TORQUES - ALPINA .

Fully relieve tension on coil spring.

Fig 12: Removing Nut
G04742575Courtesy of BMW OF NORTH AMERICA, INC.

After installation: