11 37 014 Removing And Installing/Replacing Right Intermediate Lever (N62 To 9/03): Removal

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

Removal of intermediate levers is described separately from installation.

Remove servomotor for right eccentric shaft. See 11 37 024 REMOVING AND INSTALLING/REPLACING SERVOMOTOR FOR RIGHT ECCENTRIC SHAFT (N62/N62TU) .

Remove ignition coils on cylinder bank 1 to 4.

Remove right cylinder head cover. See 11 12 006 REMOVING AND INSTALLING/SEALING RIGHT CYLINDER HEAD COVER (N62/N62TU) .

Remove spark plugs on cylinder bank 1 to 4.

Remove inlet and exhaust adjustment unit on right side. See 11 36 048 REMOVING AND INSTALLING/REPLACING INLET AND EXHAUST ADJUSTMENT UNITS ON RIGHT SIDE (N62/N62TU) .

IMPORTANT: The inlet camshaft must first be rotated so that when the bearing bracket is removed the intermediate levers do not slip out and damage the camshaft.

Rotate inlet camshaft in direction of rotation until cam on 1st cylinder is positioned horizontally as shown in illustration.

Fig 1: Identifying Camshaft Lobe

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Rotate eccentric shaft at dihedral head as illustrated in order to reduce tension on torsion spring (1).

Pretension torsion spring (1) with a cable strap (2), feed out from roller (3) and carefully relieve tension.

Fig 2: Identifying Pretension Torsion Spring With Cable Strap

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Rotate eccentric shaft at dihedral head as shown in illustration back to minimum stroke position.

Fig 3: Rotating Eccentric Shaft

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IMPORTANT: Do not mix up the camshaft bearing covers of cylinders 1 to 4 and 5 to 8.

NOTE: Bearing caps of inlet camshaft are marked on cylinder bank 1 to 4 with L E1 to L E5 from inlet side.

Release nuts and remove bearing cap L E1.

Fig 4: Identifying Bearing Cap L E1 And Nuts

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Release 8 nuts of bearing bracket (1) from outside to inside.

Fig 5: Identifying Bearing Bracket Nuts

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NOTE: Rocker arms are freely accessible after bearing bracket has been removed.

Do "not" remove rocker arm (1) on inlet side.

IMPORTANT: Rockers arms (1) are divided into individual tolerance classes.
The tolerance classes are designated as illustrated with the numbers from 1 to 4.
Used rocker arms (1) may only be reused in the same position.

Fig 6: Identifying Rocker Arms

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When replacing rocker arms (1) on inlet side: install rocker arms of the same tolerance class in the same position.

Clamp special tool 11 9 470 as illustrated in a vise.

Fig 7: Identifying Special Tool (11 9 470)

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IMPORTANT: Do not tilt bearing bracket (1).

Carefully lift out bearing bracket (1).

Fig 8: Identifying Bearing Bracket

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Place bearing bracket (1) with inlet camshaft and eccentric shaft as illustrated on special tool 11 9 470 .

Secure bearing bracket (1) with a nut (special tool 11 9 473) .

Fig 9: Identifying Special Tool (11 9 470)

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IMPORTANT: The lower section of the bearing bracket (1) is machined with the cylinder head and must not be mixed up.

NOTE: Lower section of bearing bracket (1) remains on cylinder head.

Fig 10: Identifying Lower Section Of Bearing Bracket

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NOTE: The mounting of the bearing bracket described later can only be carried out if the inlet camshaft has not been axially displaced.

Special tools 11 9 472 and 11 9 475 prevent the inlet camshaft from rotating and moving while the intermediate levers are installed.

Fit special tool 11 9 472 and secure with special tool 11 9 475 .

Fig 11: Identifying Special Tools (11 9 472) And (11 9 475)

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Insert special tool 11 9 474 and initially tighten without play.

Fig 12: Identifying Special Tool (11 9 474)

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NOTE: Removal of intermediate levers is described on 4th cylinder. The same procedure is applicable to cylinders 1 to 3.

Raise one end of torsion spring (1) with special tool 11 9 480 .

Lift out intermediate lever (2) and set down in an orderly fashion.

IMPORTANT: Keep holding torsion spring (1) with special tool 11 9 480 .

Fig 13: Identifying Torsion Spring And Intermediate Lever

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Attach special tool 11 9 490 to end of torsion spring.

Support end of torsion spring protected with special tool 11 9 490 on inlet camshaft.

Fig 14: Identifying Torsion Spring With Special Tool

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IMPORTANT: Intermediate levers (2) are divided into individual tolerance classes.
Only intermediate levers of the same tolerance class may be fitted in a single cylinder head.
The tolerance classes are designated as illustrated with the numbers from 1 to 5.
Used intermediate levers (2) may only be reused in the same position.

Fig 15: Identifying Intermediate Levers

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Raise second end of torsion spring (1) with special tool 11 9 480 .

Lift out intermediate lever (2) and set down in an orderly fashion.

IMPORTANT: Keep holding torsion spring (1) with special tool 11 9 480 .

Fig 16: Identifying Torsion Spring And Intermediate Lever

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Attach special tool 11 9 490 to second end of torsion spring.

Support end of torsion spring protected with special tool 11 9 490 on inlet camshaft.

Fig 17: Identifying Special Tools

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