61 13 Special Tools For Wiring Harness Repairs

WARNING: This page is about a different car, the 2006 BMW 760i, 2005 BMW 760i, and 2004 BMW 760i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

Opening plug housings and removing contacts of different plug systems. See 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

SI 2 05 05 217
SI 2 05 06 294
SI 2 08 06 312

Cutting to length and stripping insulation from cables:

Handling:

Cutting to length and stripping insulation from cables . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Fig 1: Identifying Release And Press-Out Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Fig 2: Identifying Special Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (stripping insulation and cutting fibre-optic cables to length) . See 61 13... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH .
3. Crimping head (crimping fibre-optic cable contacts) . See 61 13... CRIMPING OPTICAL FIBRES .
4. Crimping head (crimping MQS contacts) . See 61 13... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) .
5. Crimping head (crimping MPQ contacts) . See 61 13... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) .
6. Replacement blade (face-cutting fibre-optic cables).
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293)
  
  Fig 3: Identifying Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set LSK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (hand crimping tool)
Special tool 61 9 044 (matrix)

Fig 5: Identifying Special Tool (61 9 044)

Courtesy of BMW OF NORTH AMERICA, INC.

receptacles 4 mm ² :

Special tool 12 1 080

Handling:

Crimping stop parts (contacts) . See 61 13 CRIMPING STOP PARTS .

Fig 6: Identifying Crimping Stop Parts (Contacts) And Special Tool (12 1 080)
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190

Handling:

Repairing ribbon cables . See 61 13... REPAIRING RIBBON CABLES .

Fig 7: Identifying Repairing Ribbon Cables
Courtesy of BMW OF NORTH AMERICA, INC.