16 11 030 Removing and Installing Fuel Tank

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Special tools required:

16 1 060

CAUTION:

After installation of fuel tank/prior to first engine start-up:

Check the electrical resistance between the ground lug (tank filling pipe) and the wheel hub.

Measured value approx. 0.6 Ω

Fill fuel tank with min. 5 l fuel.

Draw off fuel from fuel tank . See 16 00 005 DRAINING AND FILLING FUEL TANK

Remove rear right wheel . See 36 10 300 REMOVING OR INSTALLING FRONT OR REAR WHEEL

Remove rear right wheel arch trim. See 51 71... REMOVING AND INSTALLING/REPLACING FRONT BOTTOM RIGHT WHEEL ARCH TRIM

Remove heat shield (1) from tank.

Remove complete propeller shaft . See 26 11 000 REMOVING AND INSTALLING COMPLETE PROPELLER SHAFT

Fig 1: Identifying Heat Shield

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Release screws (1).

Remove lip (2) at rear left.

Fig 2: Identifying Screws & Lip At Rear Left

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Release screws (1).

Remove lower panel (2) at rear left.

Fig 3: Identifying Screws & Lower Panel At Rear Left

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Unfasten hose clip (1).

Detach hose (2) from tank.

Installation:

Replace hose clip.

Fig 4: Identifying Hose Clip & Hose

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Seal hose with special tool 16 1 060 . See 16 1 060 PLUG

Fig 5: Identifying Special Tool (16 1 060)

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Release hose clamps (1 and 2).

Disconnect lines and unclip from holder.

Tank vent
Fuel tank vent
Scavenging air line

Installation:

Replace hose clips.

Fig 6: Identifying Tank Vent, Fuel Tank Vent & Air Line

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Unlock plug connections (1 and 2) and disconnect lines.

Feed line
Return line

Fig 7: Identifying Plug Connections & Lines
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Release screw (1).

Remove holder for heat shield (2) on left and right.

Fig 8: Identifying Screw & Heat Shield

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Heavily support the fuel tank.

Fig 9: Supporting Fuel Tank

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Release screws (1) for tightening straps (2) on left and right and remove tightening straps.

Fig 10: Identifying Screws & Straps

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Installation:

Note rubber mount with spacer bush.

Wide collar on spacer bush faces towards screw head.

Tightening torque, 16 11 1AZ See 16 11 FUEL TANK AND MOUNTING PARTS

Fig 11: Identifying Rubber Mount With Spacer Bush

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Note shim in locating tab.

Fig 12: Locating Shim In Tab

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Release screws (1) for tank mounting on left and right, lower tank (2) until hose and plug connections are accessible.

Fig 13: Identifying Screws & Lower Tank

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Right half of tank,

Unlock plug (1) and detach from delivery unit.

Fig 14: Identifying Plug

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Left half of tank,

Unlock plug (1) and detach from fuel level sensor.

Lower the fuel tank and remove downwards.

Fig 15: Identifying Plug

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