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34 33 505 Removing and Installing/Replacing Brake Booster

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW 750i, 2008 BMW 750Li, 2007 BMW 750i, 2007 BMW 750Li, and 2006 BMW 750i. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Detach retaining clip (1) on brake pedal.

IMPORTANT:

Make sure retaining clip (1) is correctly seated.

If necessary, replace retaining clip (1).

Unscrew nuts (2).

Installation: 

Replace self-locking nuts.

Tightening torque 35 11 1AZ.  See 35 11 PEDAL ASSEMBLY CONSOLE

Fig 1: Identifying Retaining Clip On Brake Pedal
G04767125Courtesy of BMW OF NORTH AMERICA, INC.

Pull out pin (3).

Fig 2: Pulling Pin
G04767126Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not use any force when removing and installing the brake unit; the brake unit can be damaged under certain circumstances.

Unclip brake lines from holder and carefully press to one side.

IMPORTANT: Brake lines must not be bent!

Carefully pull the brake unit out of the bulkhead swing it out.

Fig 3: Pulling Brake Unit Out Of Bulkhead Swing
G04767127Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Brake booster is highly sensitive to damage in area (3).
Such damage may cause the brake booster to malfunction.

Installation: 

Install the adapter plate (1).

Replace the gasket (2) if necessary.

Fig 4: Identifying Brake Booster, Adapter Plate & Gasket
G04767128Courtesy of BMW OF NORTH AMERICA, INC.