LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1221 (Exhaust System - Repair Instructions) >> 00 Exhaust System, Complete >> 18 00 020 Removing And Installing Complete Exhaust System (N62TU)

18 00 020 Removing And Installing Complete Exhaust System (N62TU)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW 750i, 2008 BMW 750Li, 2007 BMW 750i, 2007 BMW 750Li, and 2006 BMW 750i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING:

Scalding hazard!

Only perform this work after engine has cooled down.

Support exhaust system with special tool 31 2 220  .

NOTE:

Weight of exhaust system is approx. 40 kg.

Fig 1: Identifying Special Tool (31 2 220)
G04725872Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts of flanges on both exhaust manifolds with integrated catalytic converter.

Installation: 

Replace self-locking nuts.

Fig 2: Locating Flanges Nuts On Exhaust Manifolds
G04766256Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts.

Fig 3: Locating Nuts
G04766257Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts.

Remove reinforcement plate.

Fig 4: Locating Reinforcement Plate
G04766258Courtesy of BMW OF NORTH AMERICA, INC.
WARNING:

Danger of injury!

Removal of exhaust system must be carried out with assistance of a second person.

NOTE:

Weight of exhaust system is approx. 40 kg.

Release nut.

Detach rubber element from holder.

Fig 5: Locating Rubber Element And Nut
G04766259Courtesy of BMW OF NORTH AMERICA, INC.

Release nut.

Remove holder of rear muffler.

Fig 6: Locating Rear Muffler Holder Nut
G04766260Courtesy of BMW OF NORTH AMERICA, INC.

Release nut.

Remove holder on tailpipe.

Detach hose from vacuum unit.

Carefully lower exhaust system.

Fig 7: Identifying Lower Exhaust System
G04766261Courtesy of BMW OF NORTH AMERICA, INC.