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34 33 505 Removing And Installing/Replacing Brake Booster

WARNING: This page is about a different car, the 2010 BMW M5, 2009 BMW M5, 2008 BMW M5, 2007 BMW M5, and 2006 BMW M5. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

For cars with S85 engines:

Detach locking clip (1) from brake pedal, disengage and pull out locking pin.

Unscrew nuts (2).

Installation: 

Replace self-locking nuts.

Tighten to specified torque. See BRAKE BOOSTER .

Fig 1: Identifying Locking Clip And Nuts
G04726652Courtesy of BMW OF NORTH AMERICA, INC.

Remove non-return valve (1) from brake booster.

Carefully pull brake booster (2) out of bulkhead and tilt out.

Installation: 

Replace seal between brake booster and bulkhead.

IMPORTANT: Do not use any force when removing and installing the brake unit; the brake unit can be damaged under certain circumstances.
Fig 2: Pulling Brake Booster
G04742671Courtesy of BMW OF NORTH AMERICA, INC.