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11 61 050 Removing And Installing Air Intake Manifold/Plenum (S85)

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2010 BMW M6, 2010 BMW M5, 2009 BMW M6, 2009 BMW M5, and 2008 BMW M6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

IMPORTANT: Do not use antiseize agents to install the air intake manifold.

Necessary preliminary tasks: 

NOTE: Illustrations show bank 1 (cylinders 1 to 5).

Release spring clamps (2).

Detach hose (3) in direction of arrow.

Fig 1: Detaching Hose
G04741908Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach hose (5) from fastener (1).

Unlock and detach hose (3) from fastener (2).

Release spacer (4).

Fig 2: Identifying Hose And Spacer
G04741909Courtesy of BMW OF NORTH AMERICA, INC.

Unlock hose (1) from fastener (5) and detach in direction of arrow.

Unlock hose (2) from fastener (4) and detach in direction of arrow.

Detach hoses (1 and 2) retaining fixture (3).

Fig 3: Detaching Hoses From Fastener
G04741910Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Each hose clamp on the decoupling element is exactly positioned.

A marking (1) is provided in each case on the air intake manifold to ensure that all hose clamps are accessible.

Release all hose clamps.

NOTE: Illustration shows hose clamps (2 and 3).
Fig 4: Identifying Hose Clamps
G04741911Courtesy of BMW OF NORTH AMERICA, INC.

Disengage cable duct (2) with holder (1) from air intake manifold on right.

Fig 5: Identifying Cable Duct With Holder
G04741912Courtesy of BMW OF NORTH AMERICA, INC.

Lift air intake manifold slightly.

Disconnect hose connection (2) from cylinder head cover.

Installation: 

Each hose clamp (1) has one installation position for improved installation and removal.

Replace faulty hose clamps.

Fig 6: Identifying Hose Clamp
G04741913Courtesy of BMW OF NORTH AMERICA, INC.

Decoupling element (2).

Guide lug (3) for installation position.

Retainer (1) for securing hose clamps.

Fig 7: Identifying Decoupling Element, Guide Lug And Retainer
G04741914Courtesy of BMW OF NORTH AMERICA, INC.

Opening (1) for positioning decoupling element.

Installation: 

Snap into groove (2) when fitting decoupling element.

Do not use any antiseize agents or lubricants when fitting.

Fig 8: Identifying Opening For Positioning Decoupling Element
G04741915Courtesy of BMW OF NORTH AMERICA, INC.

Secure ear clamps (2) with special tool 32 1 260.

Fig 9: Identifying Ear Clamps And Special Tool 32 1 260
G04741916Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Assemble engine.
Check function of DME.