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Home >> BMW >> 2009 >> 535i Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Repair >> Front Brakes >> 34 11 220 Removing and installing/replacing both front brake discs

34 11 220 Removing and installing/replacing both front brake discs

Special tools required: 

Necessary preliminary tasks: 

After completing work, read and comply with notes on BREAKING IN NEW BRAKE DISCS / BRAKE PADS .

Observe SAFETY INSTRUCTIONS on raising the vehicle.

Check minimum brake disc thickness:

IMPORTANT:

New brake pads may only be installed if the brake disc thickness is greater than or equal to the MINIMUM BRAKE DISC THICKNESS (MIN TH) (not incl. M vehicles).

In the case of M vehicles and perforated brake discs, new brake pads may only be installed if the brake disc thickness is greater than the MINIMUM BRAKE DISC THICKNESS (MIN TH).

NOTE:

The minimum brake disc thickness is configured in such a way that it lasts the life of a further set of brake pads (does not apply to M vehicles and perforated brake discs).

Always replace brake discs in pairs.

If the brake discs are replaced, you must also fit new brake pads.

Fig 1: Identifying Measuring Points Area
G04726574Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1), remove brake caliper and tie up.

Installation: 

Tightening torque 34 11 2AZ .

NOTE: Brake hose remains connected.
If the brake hose was pulled from the mounting fixture during removal, make sure it is positively attached when installed!
Fig 2: Identifying Screws
G04749382Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolts and take off brake disc.

Installation: 

Tightening torque 34 11 1AZ .

Clean contact surface of brake disc at wheel hub thoroughly and remove traces of corrosion if necessary. Unevenness on contact surface may result in distortion of brake disc!

IMPORTANT: To release brake disc: Do not under any circumstances strike friction ring with a hammer or similar! If necessary, carefully tap on base of brake disc chamber with a rubber mallet.
Fig 3: Unscrewing Bolts
G04749383Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Internally ventilated brake discs are balanced.
Never remove or reposition balance clips.
Fig 4: Locating Balance Clips
G04749384Courtesy of BMW OF NORTH AMERICA, INC.