51 22 170 Removing and installing / replacing outside handle on left or right back door

Special tools required:

51 2 220 . See BODY EQUIPMENT - SPECIAL TOOLS .

NOTE: If replacing version with Comfort Access/CA:
In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.
New part (from 09/2005) is provided with electrically non-conducting primer.

Removal:

NOTE: Installation is described separately from removal.

Unclip seal (1) in direction of arrow.

Fig 1: Uncliping Seal

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NOTE: Protect bore (1) against scratching (risk of corrosion).

IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Pull outside handle (2) outwards/upwards until screw (3) is accessible and hold.

Fig 2: Pulling Outside Handle

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Using special tool 51 2 220 , screw down screw (3) in counterclockwise direction and thereby secure outside handle (2).

Tightening torque 51 22 5AZ . See 22 REAR DOOR LOCKS, HANDLE .

Pull off outside handle (1) from rear lock actuator (2).
Pull off outside handle (1) downwards (as shown in illustration) from front lock actuator (3).

Fig 3: Pulling Off Outside Handle From Rear Lock Actuator
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Installation:

Following parts on outside handle (4) must not be damaged or missing:

Rear mounting
Front mounting
Felt strip (if available for refitting/replacement no longer required)

Fig 4: Identifying Rear Mounting And Front Mounting
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Stop pad (1) must be fitted.

Insert outside handle (4) with bore (3) correctly in mounting (2).

Engage mounting (5) of outside handle (4) correctly in lock actuator (6).

Fig 5: Insert Outside Handle (4) With Bore (3) Correctly In Mounting (2)

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NOTE: Protect bore (1) against scratching/damaged paintwork (risk of corrosion).

IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Fig 6: Identifying Outside Handle

Courtesy of BMW OF NORTH AMERICA, INC.

Grip outside handle (2) and, using special tool 51 2 220 , screw down screw (3) in clockwise direction.

Tightening torque 51 22 5AZ . See 22 REAR DOOR LOCKS, HANDLE .

Carry out function check only with door open.