41 11 028 Replacing Left Engine Carrier (Partial Replacement Before Front Axle)

The weight-reduced aluminum front end structure (GRAV) is used on this vehicle.

Observe specific procedure.

Place vehicle on straightening bench.

Following new body parts are required :

The engine carrier partial section is supplied with longer bolts for the E60 and E61. The bolts do not have to be shortened.

Fig 1: Body Parts Components

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Open riveted joints in areas (1).

Open EMC weld seam in area (1).

Installation:

Carry out sectional repair.

Drill through holes for rivets in areas (1).
Use size 15 blind rivets (4 x).

Fig 2: Riveted Joints Areas
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Use 4 EMC screws in areas (1).

Fig 3: Rivets Joints Areas

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Mark severance cut (1) in accordance with measurement a and cut engine carrier completely.

Measurement a = approx. 38 mm from center of bore.

Fig 4: Mark Severance Cut In Accordance With Measurement And Cut

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Preparation of new part:

Mark severance cut (1) in accordance with measurement a and cut completely.

Measurement a = approx. 115 mm from front wall mounting plate.

Installation:

Adjust new part to fit with straightening attachment or universal mount.

Drill holes for rivets only after expanding repair elements.

Bond new part.

Rivet new part.

Fig 5: Identifying Mark Severance Cut In Accordance With Measurement A And Cut

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