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Home >> BMW >> 2009 >> 528i Automatic >> Repair and Diagnosis >> Collision >> Dimensions >> COLLISION - BODY PANEL REPAIR (E60) 528i, 528xi >> Front Side Doors >> 41 51 080 Removing And Installing/Replacing Front Left Or Right Door

41 51 080 Removing And Installing/Replacing Front Left Or Right Door

IMPORTANT: Do not damage adjoining body parts.
Cars with side airbags:
OBSERVE AIRBAG SAFETY REGULATIONS .

The illustrations are schematic representations and are to be applied to the relevant vehicle type.

Open door.

Security version: 

Rear reflector is modified. New component must be trimmed and glued (this is described in the following).

WARNING: Side airbag is installed in door trim panel: DISCONNECT BATTERY .

Release screw on connector frame.

Fig 1: Locating Screw On Connector Frame
G05477392Courtesy of BMW OF NORTH AMERICA, INC.

Release screws between both hinge elements at top and bottom.

Tightening torque 41 51 1AZ .

Fig 2: Locating Screws Between Both Hinge Elements
G05477393Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on door retainer.

Fig 3: Screw On Door Retainer
G05477394Courtesy of BMW OF NORTH AMERICA, INC.

Unhinge door by moving upwards and placing it on a suitable surface.

Fig 4: Unhinge Door
G04726965Courtesy of BMW OF NORTH AMERICA, INC.

Pull plug connection from door pillar, unlock by pulling out bar and detach.

Installation: 

If necessary, adjust FRONT DOOR .

Fig 5: Plug Connection
G04726966Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only: 

Rivet down blind rivet nuts (1) for control unit.

Fig 6: Rivet Nuts
G05477397Courtesy of BMW OF NORTH AMERICA, INC.

Security version: 

Trim grommet (1) on rear reflector rubber housing at edge (2) and glue with window adhesive in same position as standard model.

Fig 7: Grommet And Rear Reflector Rubber Housing Edge
G05477398Courtesy of BMW OF NORTH AMERICA, INC.