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Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Collision - Body Panel Repair (E82)) >> Support Members >> 41 11 043 Replacing Front Section Of Left Engine Support

41 11 043 Replacing Front Section Of Left Engine Support

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Read contents of Body, General  . Refer to 41 0 Contents Of Body, General .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus  for repairs. Refer to 41 00... Workshop Equipment .

Place vehicle on straightening bench.

Following new body parts are required (refer to EPC):

Mark severance cut (1) in accordance with measurement a and cut engine carrier.

IMPORTANT: Cut outer metal sheet only.

Measurement a = 130 mm from front edge of sleeve

Installation: 

Weld in reinforcing panels  at all severance cuts. Refer to 41 00... Welding In Reinforcement Plate (Steel Plate) .

Fig 2: Marking Severance Cut In Accordance With Measurement
G04726796Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Weld Joints Areas
G04726810Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 4: Identifying Weld Joints Areas
G04726811Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark new part in accordance with severance cut on car and cut.

Open weld joints in areas (1) on both sides.

Open weld joints in area (2).

Detach remainder of reinforcement from engine carrier.

Fig 5: Identifying Weld Joints Areas
G04726812Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 6: Adjusting Part To Fit With Straightening Attachment Or Universal Mount
G04726814Courtesy of BMW OF NORTH AMERICA, INC.