41 35 101 Replacing Rear Left Side Panel
Read contents of Body, General . Refer to 41 0 Contents Of Body, General .
Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Use only approved spot-welding apparatus for repairs. Refer to 41 00... Workshop Equipment .
Following new body parts are required (refer to Electronic Parts Catalogue ETK):
- (1) Side panel, rear
Mark severance cuts in accordance with specified measurements and cut.
Measurement a = approx. 100 mm from roof edge.
Measurement b = approx. 120 mm from centerpoint of hole dia. 20 mm
Measurement c = approx. 210 mm from edge of roof frame
Open weld joints in areas (1).
Installation information:
- Apply window glass adhesive to cavity acoustic baffles (2). Refer to 41 00... Installing A Cavity Acoustic Baffle (Expanded) .
- Weld in reinforcing panels at all severance cuts. Refer to 41 00... Welding In Reinforcement Plate (Steel Plate) .
Open weld joints in areas (1).
Open weld joints in areas (1).
Open brazed joint in area (2).
Open weld joints in areas (1).
Open brazed joint in area (2).
Installation:
Braze new part in area (1).