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Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Collision - Body Panel Repair (E82)) >> Rear Side Doors >> 41 51... Replacing Door Hinge Bushing (Door Removed) >> Special Tools Required

Special Tools Required

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Special tool kit 41 1 150  comprises:

Bushing 41 1 151 

Bolt 41 1 152 

Fig 1: Identifying Special Tool Kit 41 1 150
G04726967Courtesy of BMW OF NORTH AMERICA, INC.

Cut off hinge bushing in area (1) with chisel.

Drive out remainder of hinge bushing with punch.

Fig 2: Identifying Hinge Bushing Area
G04726968Courtesy of BMW OF NORTH AMERICA, INC.

Insert bolt 41 1 152  with new hinge bushing (2) into hinge.

Screw bushing 41 1 151  with flat end (3) pointing upwards onto bolt 41 1 152  .

Turn bushing 41 1 151  until taper (1) borders hinge bushing (2).

Screw off bushing 41 1 151  again.

Fig 3: Identifying Bolt 41 1 152 & Hinge Bushing
G04726969Courtesy of BMW OF NORTH AMERICA, INC.

Twist bushing 41 1 151  with flat end (1) onto bolt 41 1 152  .

Turn bushing 41 1 151  until gap dimensions (2) are identical.

Fig 4: Identifying Bushing 41 1 151 & Bolt 41 1 152
G04726970Courtesy of BMW OF NORTH AMERICA, INC.