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Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Collision - Body Panel Repair (E82)) >> Luggage Compartment Floor >> 4112651 Replacing Luggage Compartment Floor, Left Section (Tail Panel Or Side Wall Removed) >> New part preparation

New part preparation

WARNING: This page is about a different variant/trim than selected.

Mark severance cut on new part luggage compartment floor acc. to vehicle + 15 mm material extra and disconnect.

Adjust new part in combination with tail panel and side wall to fit and secure.

Set 5 4.2 mm dia. bore holes for blind rivets in area (1). N3

Fig 1: Identifying Rivet Areas
G06854891Courtesy of BMW OF NORTH AMERICA, INC.

Set 8 4.2 mm dia. bore holes for blind rivets in area (1). N3

Set four 4.2 mm dia. bore holes for blind rivets N3 in area (2).

Remove new part again and deburr holes.

On vehicle clean the connection face for bonding with cavity sealing wax remover.

Fig 2: Identifying Rivet Areas
G06854892Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not grind new part and body in area of bonding surfaces.