LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Brakes - Repair) >> Front Brakes >> 34 11 220 Removing and installing or replacing both front brake discs

34 11 220 Removing and installing or replacing both front brake discs

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 128i, and 2009 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See BRAKES - SPECIAL TOOLS

Necessary preliminary tasks: 

Check minimum brake disc thickness:

If the brake discs are replaced, you must also fit new brake pads .

Brake discs may only be replaced in pairs (on each axle).

Fig 1: Measuring Minimum Brake Disc Thickness
G04726574Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: New brake pads may only be installed if the brake disc thickness is greater than or equal to the minimum brake disc thickness  (MIN TH) (not incl. M vehicles).
In the case of M vehicles and perforated brake discs, new brake pads may only be installed if the brake disc thickness is greater than the minimum brake disc thickness  (MIN TH).

See BRAKES - TECHNICAL DATA .

NOTE: The minimum brake disc thickness is configured in such a way that it lasts the life of a further set of brake pads (does not apply to M vehicles and perforated brake discs).

Release screws (1), remove brake caliper (2) with brake console (3) and tie back.

Installation: 

Tightening torque, see 34 11 FRONT BRAKE .

Check that brake hose is correctly seated in holder.

Fig 2: Identifying Brake Caliper And Screws
G04726597Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: To release brake disc: Do not under any circumstances strike friction ring with a hammer or similar!
If necessary, carefully tap on base of brake disc chamber with a rubber mallet.
Clean contact surface of brake disc at wheel hub thoroughly and remove traces of corrosion.
Unevenness on contact surface may result in distortion of brake disc!

Release screw (1) and remove brake disc (2).

Fig 3: Identifying Brake Disc And Screw
G04726598Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace screw.

Tightening torque, see 34 11 FRONT BRAKE .

After installation: