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Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Brakes - Repair) >> Electrical Components >> 34 35 003 Replacing a brake pad sensor (rear)

34 35 003 Replacing a brake pad sensor (rear)

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IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad). 
If a brake pad wear sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.

Necessary preliminary tasks: 

Slacken nut (1).

Pull wheel arch trim (2) gently to one side.

Disengage cable from holders (3).

Fig 1: Identifying Wheel Arch Trim, Nut And Cable Holders
G05778557Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Installation: 

Ensure proper locking of the plug connector and proper seating of the cable in the brackets.

Fig 2: Identifying Plug Connection
G05778558Courtesy of BMW OF NORTH AMERICA, INC.

Disengage cable from holders (1).

Detach brake pad wear sensor (2) in direction of arrow from brake caliper (3).

Installation: 

Make sure holders (1) and brake pad wear sensor (2) are correctly seated in brake caliper.

Fig 3: Identifying Brake Pad Wear Sensor And Holder
G05778559Courtesy of BMW OF NORTH AMERICA, INC.